Polycarbonate Textured Box Sheet Manufacturer in India

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Polycarbonate Textured Box Sheet

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Polycarbonate Textured Box Sheet

Polycarbonate Textured Box Sheet

PDM Polycarbonate Texture Box Sheet features a unique box-patterned texture that combines aesthetic appeal with robust performance. Its distinctive design enhances light diffusion and reduces glare, offering both visual and functional benefits. Lightweight yet durable, this sheet provides excellent impact resistance and UV protection, making it suitable for a variety of applications including decorative panels, privacy screens, and architectural elements. The box texture adds a contemporary touch to any project, making it ideal for both interior and exterior use. PDM Polycarbonate Texture Box Sheet ensures long-lasting durability and stylish design, perfect for modern architectural and design needs.

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Product Details

Our Range
Standard Dimension
Physical
Installation
Cleaning & maintenance

Colour & Tints	Clear, Blue, Green, Brown (as per requirements)
Thickness	2mm to 10mm
Standard Width	915mm - 2135mm (Can be Customised)
Standard Length	30500mm(Can be Customised)
Light Transmission	80%(clear)
Options	One Side UV, Both Side UV
Specials	Anti fog & Solar Control Option Available

Sheet Size(mm)	Sheet Thickness(mm)
915 x 30500	2, 3
1220 x 30500	2, 3
1525 x 30500	2, 3
1830 x 30500	2, 3
2135 x 30500	2, 3

PROPERTIES		TEST METHOD	VALUE	UNITS
Physical Properties	Density	DIN 53479	1.2	g/cm3
	Water Absorption in	DIN 53495:A	0.35	%
	Water Permeability	DIN 53122	<2.28	g/cm3
Mechanical Properties	Tensile Strength at Yield	DIN 53455	>60	MPa
	Tensile Strength at Break	DIN 53455	>70	Mpa
	Tensile Modulus	DIN 53457	2300	MPa
	Impact Strength @ 23°C	DIN 53453	50	kJ/m2
Optical Properties	Light Transmission	DIN 5036	87-91	%
	Refractive Index	DIN 53491	1.586
Thermal Properties	Coefficient of Thermal	DIN 53752	68	m/m.KX10~6
	Thermal Conductivity	DIN 52612	0.2	W/m.K
	Maximum Continuous		>100	°C

Installation Guide: Polycarbonate Solid Sheets

This guide provides general instructions for installing solid polycarbonate sheets,For detailed information and product-specific recommendations, please refer to our comprehensive installation catalogue.

Safety First: Ensure optimal protection by wearing gloves, safety glasses, and long sleeves when handling polycarbonate sheets.

Proper Storage: Store sheets flat on a stable surface, protected from direct sunlight and weather to prevent warping or damage.

Acclimatisation: If the sheets have been in cold storage, allow them to adjust to room temperature before installation to minimise warping.

Gather Tools: Assemble the necessary tools, including a utility knife, saw (circular or jigsaw recommended for cleaner cuts), drill, and screwdriver.

General Installation Steps

1. Preparation

Measure and Cut: Carefully measure the installation area and cut the polycarbonate sheet to size, leaving a small gap for thermal expansion (consult the catalogue for specific recommendations on gap size).
Identify UV Protection: Locate the UV-protected side of the sheet (usually marked with a film). This side should face upwards during installation for maximum UV protection

2. Support Structure

Strength and Level: Ensure your support structure (framing, rafters, etc.) is level, plumb, and can handle the weight of the polycarbonate sheets. Refer to the catalogue for recommended spacing between support beams to ensure proper load distribution.

3. Cutting and Drilling

Sharp Cuts: Use a sharp blade or saw to cut the polycarbonate sheet, ensuring clean and precise cuts. Avoid scoring or scratching the surface to maintain its integrity.
Proper Drilling: Drill holes at least 2-3 times the diameter of the fastener away from the sheet's edge to prevent cracking. Use drill bits specifically designed for plastics for optimal results.

4. Fastening

Appropriate Fasteners: Use appropriate fasteners with washers designed for polycarbonate sheets to ensure a secure and weatherproof connection. Do not over-tighten, as this can cause the sheet to crack.
Thermal Expansion: Allow for thermal expansion by using slightly oversized holes and slotted fastening points (consult the catalogue for details on recommended hole size and slot design).

5. Sealing (Optional)

Enhanced Weatherproofing: For certain applications, a silicone sealant compatible with polycarbonate may be used to improve weatherproofing. Refer to the catalogue for specific sealant recommendations to ensure compatibility.

6. Protective Film Removal

Final Touches: Once installation is complete, carefully peel off the protective film from both sides of the sheet to reveal the brilliant clarity or rich color of the polycarbonate.

Remember: This is a general guide. Always refer to the detailed installation catalogue for specific instructions and recommendations for your particular polycarbonate sheet product to ensure a successful and long-lasting installation.

Cleaning and Maintaining Polycarbonate Solid Sheets

Polycarbonate solid sheets, including transparent, translucent, and opaque varieties, are known for their durability and clarity. To ensure they stay looking their best and function optimally for years to come, follow these simple cleaning and maintenance tips:

1. Regular Cleaning: Gently clean your polycarbonate sheets periodically to remove dirt, dust, and debris. Here's what you'll need:
o Mild soap solution (dish soap works well)
o Lukewarm water
o Soft cloths (microfiber cloths are ideal)

2. Mix the soap solution with lukewarm water. Dip your soft cloth into the solution, wring it out to avoid dripping, and wipe down the polycarbonate sheet. Rinse the sheet thoroughly with clean water to remove any soap residue. Finally, dry the sheet with another soft, lint-free cloth to prevent streaks.

3. Avoid Harsh Chemicals: Polycarbonate is susceptible to damage from harsh chemicals, abrasive cleaners, and solvents. These can cause the surface to become dull or even crack. Stick to the mild soap solution for routine cleaning.

4. Toughest Stains: For tougher stains or grime, you can use a diluted solution of white vinegar and water. Apply the solution with a soft cloth, gently scrub the stain, and then rinse the area thoroughly with clean water.

5. Scratch Prevention: Polycarbonate can scratch if not handled carefully. Avoid using abrasive materials or dragging objects across the surface.

6. Additional Tips:
o Consider using polycarbonate-specific tapes for temporary fixing or masking during other maintenance tasks to further protect the sheet from scratches.
o While polycarbonate is naturally weather-resistant, regular cleaning helps maintain its clarity and longevity.

By following these simple cleaning and maintenance practices, you can ensure your polycarbonate solid sheets stay looking great and performing well for years to come.

Key Features & Benefits

High Impact Resistance: Perfect for safety barriers and riot shields.
Exceptional Light Transmission: Bright interiors with UV protection.
Superior Fire Performance: Self-extinguishing, minimal smoke emission.
Lightweight for Easy Handling: Simplifies installation and manoeuvrability.

Versatile Design Flexibility: Cold-bendable for creative architectural designs.
UV Protection and Weatherability: Shields from sun damage, maintains clarity.
Longevity and Low Maintenance: Resists yellowing and degradation over time.
Durable in Harsh Conditions: Withstands rain, hail, snow, and extreme temperatures.