This guide provides general instructions for installing solid polycarbonate sheets,For detailed information and product-specific recommendations, please refer to our comprehensive installation catalogue.

Safety First: Ensure optimal protection by wearing gloves, safety glasses, and long sleeves when handling polycarbonate sheets.

Proper Storage: Store sheets flat on a stable surface, protected from direct sunlight and weather to prevent warping or damage.

Acclimatisation: If the sheets have been in cold storage, allow them to adjust to room temperature before installation to minimise warping.

Gather Tools: Assemble the necessary tools, including a utility knife, saw (circular or jigsaw recommended for cleaner cuts), drill, and screwdriver.

Measure and Cut: Carefully measure the installation area and cut the polycarbonate sheet to size, leaving a small gap for thermal expansion (consult the catalogue for specific recommendations on gap size).
Identify UV Protection: Locate the UV-protected side of the sheet (usually marked with a film). This side should face upwards during installation for maximum UV protection

Strength and Level: Ensure your support structure (framing, rafters, etc.) is level, plumb, and can handle the weight of the polycarbonate sheets. Refer to the catalogue for recommended spacing between support beams to ensure proper load distribution.

Sharp Cuts: Use a sharp blade or saw to cut the polycarbonate sheet, ensuring clean and precise cuts. Avoid scoring or scratching the surface to maintain its integrity.
Proper Drilling: Drill holes at least 2-3 times the diameter of the fastener away from the sheet's edge to prevent cracking. Use drill bits specifically designed for plastics for optimal results.

Appropriate Fasteners: Use appropriate fasteners with washers designed for polycarbonate sheets to ensure a secure and weatherproof connection. Do not over-tighten, as this can cause the sheet to crack.
Thermal Expansion: Allow for thermal expansion by using slightly oversized holes and slotted fastening points (consult the catalogue for details on recommended hole size and slot design).

Enhanced Weatherproofing: For certain applications, a silicone sealant compatible with polycarbonate may be used to improve weatherproofing. Refer to the catalogue for specific sealant recommendations to ensure compatibility.

Final Touches: Once installation is complete, carefully peel off the protective film from both sides of the sheet to reveal the brilliant clarity or rich color of the polycarbonate.

Remember: This is a general guide. Always refer to the detailed installation catalogue for specific instructions and recommendations for your particular polycarbonate sheet product to ensure a successful and long-lasting installation.